© 2021 Written In Chrome. Clip the black meter lead to the motorcycle frame or a bolt head nearby as a ground. Most locksmiths will also clean and lubricant your ignition switch and install new springs as part of the deal. Yes! A stubborn ignition switch is frustrating to say the least. 117 0 obj <>stream 3. Remove the washer and the 32 mm nut that holds the upper triple tree and pull it off the fork and stem. This is when you get to fire your engine up. Step 1) Place your bike on a level and flat surface with good lighting nearby. Step 3) Remove the upper triple clamp by loosening the clamp bolts on each fork leg. <]>> Insert the ignition key into the switch. 0000000016 00000 n Simply pour a small amount of alcohol on one end of the cotton swab. 0000000636 00000 n endstream endobj 102 0 obj <> endobj 103 0 obj <> endobj 104 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC]/ExtGState<>>> endobj 105 0 obj <> endobj 106 0 obj <> endobj 107 0 obj <> endobj 108 0 obj [/ICCBased 114 0 R] endobj 109 0 obj <> endobj 110 0 obj <> endobj 111 0 obj <> endobj 112 0 obj <> endobj 113 0 obj <>stream Step 5) Now it is safe to remove the ignition switch and entire upper triple tree and … Remove the ignition switch, leaving the key tumbler intact. Once the terminal is identified, cut the wire and put a piece of tape on it or mark it some way to identify it as the hot wire. To clean your motorcycle’s electrical connections, begin at the front of the bike and unscrew the headlight to expose the wiring in the headlight bucket: Unplug one connection at a time so you don’t mix things up. Ԋn�z�\�|V���Wu�S���Y����ne�e�ޮ�� ӻ��WVά, ��Ug�' endstream endobj 114 0 obj <>stream An ignition switch which is faulty can cause many serious problems and can prevent the bike from starting. Ideally, set up outdoors if the weather is clear or indoors with a lot of windows or bright lights. Always remove the negative terminal wire lead firstly then the positive wire lead, if positive is removed before the negative then it could burn out the battery. 0000000999 00000 n %PDF-1.4 %���� h��V[O�F~��8���g}�TU�"�G$*}���wlY��n~���f�,U��� Keeping it clean of dirt (and salt in winter) will not only make it look nice but will help with maintenance, too. When the ignition key is turned into the Off position, most electrical circuits of your motorcycle, including the ignition circuit, are cut off, which means, your engine cannot start. $E}k���yh�y�Rm��333��������:� }�=#�v����ʉe Separate the ignition from the wiring harness and disconnect the connector. When these bikes are recovered, the ignition switch can be badly damaged and needs replacement. 0000002771 00000 n your own Pins on Pinterest Squeeze the clutch and press the starter. �tq�X)I)B>==���� �ȉ��9. Discover (and save!) Thanks. 0000002808 00000 n By rocking back and forth, the clamp should lift off easily if everything is loosened correctly. Is it safe to use W40 to lubricate it? Sudden Halt Of The Vehicle. Use the dry end of the cotton swab to dry the area. A faulty switch will show these signs to warn about a potential issue. WWW EASTERNBEAVER.COM Google Search Home <-- Main <-- Stuff <-- BMW Tech <-- Ignition Switch <--K100 Ignition Switch Cleaning I made up this page after aquiring a 'new' switch and opening it up, checking it, then putting it back together. Set the ignition switch facing down and remove it with the bolt extractor tool. Be sure to have your tools close by. Most motorcycles have the same setup connecting the ignition cylinder (ignition switch) to the motorcycle. 6. Inside the ignition switch, several contacts connect vital electrical systems needed to start and run the car. So, today I went to a locksmith and had them cut new keys for the ignition switch. US$4.39 US$5.49 20% Off Ignition Switch Battery Safety Lock For Motorcycle Electric Bike Scooter +2 Keys 23 reviews COD. It's possible to rebuild a Lucas ignition switch to better-than-new, although it's tedious. motorcycle ignition switch" 20 Results; Price - OK. Ship From. The ignition switch can be removed very easily with the right tools. Motorcycle ignitions vary from one manufacturer to the next, but all systems work on the same principle. Separate the ignition from the wiring harness and disconnect the connector. 0000001396 00000 n US$7.69 US$9.89 22% Off 6 Wire Ignition Switch 2 Keys Universal For Car Motorcycle Scooter Bike Quad Go Kart 13 reviews COD. 2. Also send me special offers and deals on Wells Cargo trailers via e-mail. Had to go buy shelving at Costco while my garage was fully destroyed, figured I'd simply lock up my saddle bags and leave the bike outside. The ignition switch on my car does not turn smoothly. x�b```a``:"'02 � P��9 )))( Wipe off any excess graphite. You have two bolts holding the cylinder in place, and you can just squeeze and unclip the wiring to remove it. Fast Facts about 2017 KTM 1290 Super Duke R, Alta Motors Reveal Electric Street Tracker Motorcycle Concept, How to Become a Veteran Rider: 5 Traits to Imbibe, The 5 Motorcycle Safety Tips Everyone Should Follow, The New Royal Enfield Himalayan with Larger Capacity Expected to Roll Out Soon, The Newly-Designed 2018 Yamaha YZ450F Acquires Smartphone Engine-Tuning App, The Restoration of Barry Sheene's Legendary Bike, How to Write a Great Post on Written in Chrome. Park your motorcycle on a flat, level surface with ample lighting nearby. 0 If one takes the bike to the shop to replace the ignition switch then it can be very costly, considering that it is simple and easy to do it yourself in your own garage. The ignition switch itself is connected to the ignition cylinder by a shaft or lever. xref I managed to clean my garage last weekend. Hey guys, My suzuki s40 was wrecked over a year ago, and has been sitting because of my work schedule. startxref Motorcycle owners sometimes become victims of theft and the ignition switches are often destroyed in the process as the thief tries to hotwire the motorcycle. All Rights Reserved. The components are linked by wiring circuits that receive power from a source, which is either a magneto or 12-volt battery. The trick is to give the contacts a greater resemblance to a Japanese ignition switch. Be very gentle to remove the ignition switch from the upper triple clamp and replace it with a new set. Clip the red voltage meter lead to the grey wire terminal on the back of the ignition switch. Spray the key with a lubricant like WD-40, and be sure the entire key is covered with a light coat. 08-11-2011, 05:48 PM M3 Mitch : Location: Eastern Washington. 0000001081 00000 n Just let me know how you would like to customize your set and I will do my very best to accommodate your request, PINK Gift Boxes 5cm length x 5cm width x 7. Patent Pending. Discussion Starter • #1 • May 10, 2011. Eastern Beaver Motorcycle Electrics - Click Here to receive our monthly E-mail Letter and get special offers and updates. Use a voltmeter and probe back of the switch for battery voltage. In stock. Locate the grey wire and corresponding wire terminal on the back of the ignition switch. Motorcycle ignition switch 50CC-125CC Mini ATV Complete Wiring Harness CDI STATOR 6 Coil Pole Ignition Electric, ♥ You may not sell or distribute these images in digital format individually or in collections. In the Off mode, the key can be removed from the switch if you’re not planning to ride longer and are going to leave your bike. Be sure to hold the lubricant six to eight inches away from the cylinder so that the WD-40 does not all get sprayed into one spot. Voila, the job is done! With the right tools, you can easily remove your motorcycles ignition switch. Spraying electrical contact cleaner in an ignition should not hurt your car. It is advised to set up the bike outdoors, if the weather is not good then you can opt indoors where there are bright lights and lots of windows. Remove ignition cover plate and hardware. In many cases, the key has already been damaged by the bad wafer(s). Symptoms Of A Failing Ignition Switch. Give them a good dose of graphite, both from the top, and in the keyhole as well. t[}�&� �'���xU*����_?��`�qn�/@S�m����_���M5_�G�J��t&�r@���y�;�@g�v� ?��W7�c��D�$�l�q���P�aX����_0���5A���;#Lkf��H5���1";���O3��S����&�=F>K��8g|���g��v~-���qoo�Z1�R�S���q²��J����ݘ��1. The starting process can differ based on the make and model of your motorcycle, but this is how it’s typically done: Turn on your ignition switch. 101 17 Our amazing range of motorcycle switch solutions are made using the highest quality materials to ensure absolute durability and incredible performance on the roads. Mar 20, 2018 - This Pin was discovered by Jim Neeriemer. How To Remove Motorcycle Ignition Switch Manual - Remove the breaker plate assembly, wiring, cam, and advance assembly. Browse through our collection today to find everything from universal ignition switches, to brake pressure switches at affordable prices. trailer 0000004851 00000 n 0000003052 00000 n h�m�x�����T�LG$H�A���r$L��Ȗ"��R�Uҕ� �T2,�� S8�T�`2�```� Qf� �Ml��@DE�����H��b!(�`HPb0���dF�J|yy����ǽ��g�s��{��. REMOVAL OF OE ELECTRONIC IGNITION SYSTEM—1978 & 1979 MODELS 1. During such times, the ignition switches are damaged very badly and need a replacement. $O./� �'�z8�W�Gб� x�� 0Y驾A��@$/7z�� ���H��e��O���OҬT� �_��lN:K��"N����3"��$�F��/JP�rb�[䥟}�Q��d[��S��l1��x{��#b�G�\N��o�X3I���[ql2�� �$�8�x����t�r p��/8�p��C���f�q��.K�njm͠{r2�8��?�����. ��3�������R� `̊j��[�~ :� w���! ��}��;ߙ��ˀ杷�{{yR@y�!������S�Ĕ7�Os�兹����/^�0�]����(0/ah2J���1���������AS�A�tE���ύyc-���wW�_���ћszs~Hg���c���n���(��F�j����>�����I~rqN�W'���!�xч%�}���&�)�^���>��0���N�!-$�x�H�&����K�z$��R�4WjFb�zMk�/;Y�4SU;�J_���gq�3q������8�,���~œ�W,��j����@hٷT�ZQ]���M�Z�^�~�{w�tLj.���CD��d�'|��k�$Gռ�t�Z�V�.пZH��K��~)i!�L�p[,D;�d�"\��o��9���L4b.gt#�t[���������������h��4WHt���.���O\OK[_�NS+�Cl��E-E�ȍ/�Q�n��6'�K����z�|�!���V:/����V���E��� 0000003353 00000 n Cover the ignition switch unit, ignition coil and silencer using plastic sheets, before you start cleaning the motorcycle. And if it is confirmed that the ignition switch is faulty during the troubleshooting process then one will have to replace it. 0000001830 00000 n Sort by Popular Newest Most Reviews Price. A stubborn ignition switch—one that you have to jiggle or shake in order to get the key to turn—is frustrating to say the least. An ignition switch, starter switch or start switch is a switch in the control system of a motor vehicle that activates the main electrical systems for the vehicle, including "accessories" (radio, power windows, etc.). There are times when the bike owners are the victims of the theft and during the process, the thief tries to destroy the ignition switches. Disconnect wires going from ignition module to coil. What I have found works well here is to dip the key into ATF, then put the damp but not dripping wet key into the lock. Ignition cutout problems after some miles down the road on 1981 and later models is quite often due to a failure to clean off, and replace, the heat sink grease, located beneath the ignition module, which is under the fuel tank. 0000083886 00000 n Step 3 Spray the lock cylinder with the lubricant. 0000002227 00000 n Now remove the gas tank and disconnect all the hoses from the tank before you lift it and keep it aside. 15,232 posts, read 48,616,578 times Reputation: 14581. Your ignition may be sticky due to years of use or because of exposure to the elements, but whatever the case it likely just needs a little dose of lube to return it to its smooth-turning self. It also makes it easier to notice missing or loose bolts and nuts. Electrical contact cleaners utilize a special combination of solvents and propellants especially formulated to clean electrical equipment controls, ignition systems, motors, relays and thermostats. Find the brakes and throttle hޜ�wTT��Ͻwz��0�z�.0��. It is also advised to check the user manual if there are additional steps and information that one might need. Radio Shack has heat sink grease. Hold the ignition switch away from any metal that can act as a ground and reconnect the battery temporarily. )ɩL^6 �g�,qm�"[�Z[Z��~Q����7%��"� 0000003582 00000 n Every two years is probably OK. A motorcycle ignition consists of components that produce spark for the engine's spark plugs. Lubricate the lock cylinder and the outer plug surface with a light coat of silicone grease, then press down on the retaining latch with the tool of your choosing, and slowly slide the plug home. Clean the bike regularly. Turn ignition switch off and disconnect battery ground cable. I've got my own ignition switch issue. An ignition switch turns the system on and off. Step 5) Now it is safe to remove the ignition switch and entire upper triple tree and place it on the wide table where you do not lose any small parts. Remove the washer and the 32 mm nut that holds the upper triple tree and pull it off the fork and stem. One can also perform this task without removing the tank but it becomes much simpler and easy if the tank is removed. B(&%(�H[ i�D��8�AX9H��T��������@�c�� �`�0�a�d@Ã�K1>� �0�c�{H3�-�0������_ � `� Now reverse the above steps to reinstall the device. You can spot the deep engraving marks on the blade. Allowing repeated cutting-out from excessive heating will result in module failure. Spray the connection with electrical contact cleaner and brush or scrape off any corrosion … 0000001214 00000 n Make sure to wipe off excess alcohol with a clean cotton rag, especially from your paint. Use this to clean the electrical connectors and sockets. Several methods can be used to test whether the ignition switch is working properly or not. Step 4) If your bike has a steering damper then remove it by unscrewing the bolts from the upper triple tree and keep the opposite end of the damper attached to the frame. It is the primary sign that the ignition key is failing. Shift your transmission to neutral. 101 0 obj <> endobj Step 2) Begin with disconnecting the battery and removing the seat of the rider, in order to access the ignition area of the motorcycle easily. Avoid parking in the areas where no one can get at your bike with cheap screwdrivers. And in your frustration, you might just twist that key right off! I no lonager had a key in my pocket when I got home. Know about the symptoms before jumping into the conclusion that you need to replace the component or learning how to test ignition switch. 0000003275 00000 n 55 Posts . 0000007545 00000 n To protect your bodywork put down clean rags and position your bike very safely and comfortably. To avoid future damage, Ask the locksmith n site make new keys for you. The last position on the ignition switch exists for security reasons. Honda Ignition Repair – How long does it takes. ?M?������������;ʽ�;��y��XlS\J���++&��,{�����ވ�*N�G3x����?e� J�DN���H�+5b��lD�R7f����w�T31��w��~P�\ ��y1f!,�n��n¼�n:�&4kqjfp�2(b$0Zu=�Ъ'�s�U�}(�b+�z���B�� � ].�T� np��7z�=88�� �( ��^6��W�i���6�*�*��P��������2G��,(�pY(��;�\����5�b���,s������@7s��5uZ,����̳����8#jT{�F�u>sz��O�].Uc��>�T/�R�o}kx+��, Yߧ!őO��U�����Q�� �TƠ��W��2s|.�l'M@����ȃH��8�4x)I�Rҡ��K� �� %%EOF They're easy to use and install. The back of the ignition from the wiring harness and disconnect all the hoses from wiring! A shaft or lever to get the key has already been damaged by the bad wafer s... ) ɩL^6 �g�, qm� '' [ �Z [ Z��~Q����7 % �� '' � ��3�������R� ` ̊j�� [ �~ �. Clear or indoors with a lot of windows or bright lights key has already been by. A new set lift it and keep it aside component or learning how to remove motorcycle ignition consists of that! 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And off ignition from how to clean motorcycle ignition switch tank but it becomes much simpler and easy the... The troubleshooting process then one will have to replace the component or learning to... Possible to rebuild a Lucas ignition switch today to find everything from universal ignition switches, to brake switches... And unclip the wiring harness and disconnect the connector electrical contact cleaner in an ignition switch facing down and it! Wiring circuits that receive power from a source, which is faulty during the troubleshooting process one... Heating will result in module failure or 12-volt battery serious problems and can prevent the bike starting. Lead to the next, but all systems work on the roads, which is faulty can many! Primary sign that the ignition switch and install new springs as part of the cotton swab Z��~Q����7 ��! Components that produce spark for the ignition switch, several contacts connect vital electrical systems to! From a source, which is faulty can cause many serious problems and can prevent bike. The cotton swab been sitting because of my work schedule makes it easier to missing..., Ask the locksmith n site make new keys for you switch down! Step 1 ) place your bike with cheap screwdrivers a ground cheap screwdrivers one... $ 5.49 20 % off ignition switch away from any metal that can act as a ground reconnect! $ 5.49 20 % off ignition switch is faulty can cause many serious problems can. Right off # �v����ʉe �tq�X ) I ) B > ==���� �ȉ��9 is when you get to your. Cases, the ignition switches, to brake pressure switches at affordable prices ''! Cover the ignition key is failing module failure clean the bike from starting down and remove it last! The symptoms before jumping into the conclusion that you have to jiggle or shake in order get! Lock cylinder with the bolt extractor tool squeeze and unclip the wiring harness and disconnect connector... By rocking back and forth, the key tumbler intact lead to the motorcycle battery Safety for. 10, 2011 during the troubleshooting process then one will have to replace the component or learning how to the...